Quail Double-Stack Egg Shipping Foam Kit with Box – 7/8" Vault Cavities – 78 Egg Capacity – Egg Armor FRM 11x8.5
Double the capacity. One footprint. Total protection.
The Egg Armor Quail Double-Stack Foam Kit with Box is a complete, ready-to-pack egg shipping system built for quail egg shippers who need more capacity without changing their box. Two layers of Nest Cores with Vault Cavities, precision-layered Shielding Pads, and the Egg Armor Strongbox — everything you need to ship 78 quail eggs safely in one purpose-built system.
Built on the USPS Flat Rate Mailer (FRM) Platform — 11" x 8.5" — 5.5" Box Height
What's Included in Each Kit:
- 2 x Quail Nest Cores with Vault Cavities (39 x 7/8" cavities each / 78 total)
- 2 x Shielding Pads — 1.0" (top and bottom protection)
- 1 x Shielding Pad — 0.5" (center layer separator)
- 1 x Egg Armor Strongbox (heavy-duty multi-depth box, precision-scored to 5.5" — designed specifically for this kit)
Kit Specifications:
- Capacity: 78 quail eggs
- Configuration: Double-stack
- Box height: 5.5"
- Footprint: 11" x 8.5" (FRM platform)
- Compatible with USPS Medium Flat Rate Mailer
Why the Double-Stack Kit with Box Works:
- Each egg sits in its own individual Vault Cavity — no contact, no rolling, no shifting
- Shielding Pads absorb shock and control compression between every layer
- The Egg Armor Strongbox is precision-scored to exactly 5.5" — engineered to fit this kit perfectly, not just any box
- Compatible with UPS, FedEx, and USPS
- Same repeatable packing process every time
Note: Foam components may arrive compressed or vacuum packed — allow foam to fully expand before use.
Available as a single kit or in bulk quantities of 5, 10, 20, 50, and 100. Volume pricing applied automatically.
Shield your shells. Ship in armor.