Quail Double-Stack Egg Shipping Foam Kit – 7/8" Vault Cavities – 78 Egg Capacity – Egg Armor FRM 11x8.5
Double the capacity. Foam only.
The Egg Armor Quail Double-Stack Foam Kit is a complete foam insert system for shipping 78 quail eggs. Two layers of Nest Cores with Vault Cavities and precision-layered Shielding Pads — everything you need to build a double-stack quail configuration inside the Egg Armor Strongbox or any compatible 11" x 8.5" x 5.5" box.
Built on the USPS Flat Rate Mailer (FRM) Platform — 11" x 8.5"
What's Included in Each Kit:
- 2 x Quail Nest Cores with Vault Cavities (39 x 7/8" cavities each / 78 total)
- 2 x Shielding Pads — 1.0" (top and bottom protection)
- 1 x Shielding Pad — 0.5" (center layer separator)
Kit Specifications:
- Capacity: 78 quail eggs
- Configuration: Double-stack
- Required box height: 5.5"
- Footprint: 11" x 8.5" (FRM platform)
- Compatible with USPS Medium Flat Rate Mailer
Why the Double-Stack Foam Kit Works:
- Each egg sits in its own individual Vault Cavity — no contact, no rolling, no shifting
- Shielding Pads absorb shock and control compression between every layer
- Modular and stackable — same repeatable packing process every time
Complete Your System: This foam kit is designed to pair perfectly with the Egg Armor Strongbox — our heavy-duty multi-depth shipping box precision-scored to 5.5" for a perfect fit with this double-stack configuration. Use your own compatible 11" x 8.5" x 5.5" box, or add the Strongbox for a complete, purpose-built egg shipping system. Shop the Egg Armor Strongbox →
Note: Foam components may arrive compressed or vacuum packed — allow foam to fully expand before use.
Available in quantities of 1, 5, 10, 20, 50, and 100.
Shield your shells. Ship in armor.