Quail Nest Core with Vault Cavities – 39 Egg Capacity – 7/8" Precision-Cut – Egg Armor FRM 11x8.5
Precision-cut payload chambers. Built for the Egg Armor system.
The Egg Armor Quail Nest Core is a precision-cut foam core with 39 individual Vault Cavities designed to hold each quail egg separately, preventing contact damage and controlling movement during transit. This is not a foam insert — it's a precision system component built for repeatable, structured egg shipping.
Use as a standalone component, replacement, or refill within any Egg Armor quail kit configuration.
Built on the USPS Flat Rate Mailer (FRM) Platform — 11" x 8.5"
Nest Core Specifications:
- 39 x 7/8" Vault Cavities — precision-cut for quail eggs
- Footprint: 11" x 8.5" (FRM platform)
- Designed to stack with Shielding Pads inside the Egg Armor Strongbox
Compatible Kit Configurations:
- 🐤 Quail Single-Stack Egg Shipping Foam Kit (4" box) — 1 Nest Core / 39 eggs
- 🐤 Quail Double-Stack Egg Shipping Foam Kit (5.5" box) — 2 Nest Cores / 78 eggs — USPS FRM compatible
- 🐤 Quail Triple-Stack Egg Shipping Foam Kit (8" box) — 3 Nest Cores / 117 eggs
Why the Vault Cavity System Works:
- Each egg sits in its own individual vault — no contact, no rolling, no shifting
- Pairs with Shielding Pads to lock the system together and absorb shock
- Modular and stackable — scale from 39 to 117 eggs within one footprint
- Repeatable packing setup — same process every time
Complete Your System: Pair with the Egg Armor Strongbox — precision-scored to 4", 5.5", or 8" to match your configuration perfectly. Shop the Egg Armor Strongbox →
Note: Foam components may arrive compressed or vacuum packed for shipping efficiency. Allow foam to fully expand before use.
Available in quantities of 1, 5, 10, 20, 50, and 100 — stock up and scale your shipping operation.
Shield your shells. Ship in armor.